Water Pumps Lead the Driving Comfort Revolution: Demystifying an Important Driving Force for Automotive Preheater Systems
2023-08-15

 With the onset of winter, the cold weather creates problems for car owners in terms of difficult starting and uncomfortable driving. The application of automotive preheater system provides an efficient solution to this problem. In the automotive preheater system, the car circulation water pump plays an indispensable role as a key component.

About Car Preheater
The automobile preheater system is a device used to heat the automobile engine and interior space in advance, in a low-temperature environment. It is a vehicle heating device independent of the car engine, with its own fuel lines, circuits, combustion heating devices and control devices, etc., do not need to start the engine, can be parked in the winter cold environment of the car engine and cab preheat warming, completely eliminating the car's cold start wear and tear.
An liquid automotive preheater system consists of key components such as the preheater body, controller, water pump, power supply and sensors. These components work in collaboration with each other to heat the engine and interior space in advance by heating the engine coolant, thus improving winter driving comfort and engine starting efficiency.

The critical role of water pumps in preheaters

Water pumps circulate the flow of the preheater system by pumping out the automotive engine coolant and circulating it back to the engine after it has been heated. This flow ensures that the coolant is evenly distributed in the engine, avoiding localized icing or the formation of hot spots during cold starts, thus protecting the engine from damage caused by low-temperature starts. At the same time, through the circulation of the water pump, the coolant can be fully heated in the preheater to improve the preheating effect, thus making it easier to start the engine at low temperatures.

Preheater pump selection
Choosing the right water pump is critical to ensuring the performance and effectiveness of your vehicle's preheater system. Here are the key factors to consider when selecting a preheater water pump:

Suitability: Preheater pumps should be compatible with the design and specifications of the preheater system. Consider the preheater's heating requirements, flow demand and pressure requirements and select a pump with appropriate power and performance.

Temperature Resistance Range: When used in cold regions or extreme low temperature environments, the pump should have a low lower temperature resistance limit to ensure that it can still provide good heating effect under low temperature conditions.

Low Temperature Flow Stability: In extreme low temperatures, the pump flow is not impaired and is able to complete the engine warm-up in the established time.

Cold Start Smoothness: Ensuring that the preheater water pump runs smoothly during cold startup helps improve vehicle performance, extend engine life, and provide a better driving experience.

Energy efficiency: the higher the efficiency of the pump, the less energy is wasted in the heating process, thus improving the overall energy utilization rate, in line with the requirements of environmental protection and energy saving.

Durability and reliability: Choose brands and suppliers that have been rigorously tested and verified to ensure that the pumps are of excellent quality and reliable performance, with no risk of burnouts, leaks, etc.

Ease of Installation and Maintenance: Ensure that the pumps are of the right size and interface to work well with other components of the preheater system. In addition, the pump should be easy to maintain, reducing the complexity and cost of maintenance work.

Case Study
As a well-known domestic automobile manufacturer, Enterprise C is facing the challenge of improving driving comfort. Through market research and technical comparison, as well as rigorous screening of several pump suppliers, Enterprise C chose TOPSFLO Pumps' automotive pre-heater pump TA50 as the core component of its pre-heater system. The customer's feedback: TA50 has the "lowest temperature rise and highest efficiency among many pumps, and is most comparable to the performance of German pumps".

After many rounds of rigorous testing and practical application verification, TA50 performs particularly well in the following aspects:

High temperature range -45°C to 125°C: TOPSFLO pumps have been rigorously tested to operate under extreme conditions of -45°C to 125°C, ensuring the reliability and stability of the preheater system.

6~32V Wide Voltage Operation: Highly adaptable circuit design for specific wide voltage operation, making the pump unaffected by unstable car voltage and peak voltage.

High performance and stable batch consistency: After many practical tests on the snowy plateau regarding pump life, parameters, low-temperature start-up speed, stability during continuous operation, etc., the performance has maintained a stable output.

The high quality and stability of TOPSFLO car circulation pumps provide reliable power support for the automotive pre-heater system of C Enterprise. As a result, the two sides reached a long-term deep cooperation.

As an indispensable key component of automotive preheater systems, water pumps play an important role in enhancing driving comfort. As a pioneering brand in the industry, TOPSFLO Pumps has always strictly practiced the highest standards of IATF 16949 in the automotive industry, and will continue to dedicate itself to providing excellent water pumps for automotive pre-heater systems to provide consumers with better driving comfort and safety.


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